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Old 02-11-2009, 11:41 PM   #1
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Default Knocking noise from the near side suspension

following a trackday on saturday the M3 has developed a knocking noise from the front near side suspension. Suspect we hit a curb too hard, anyway jacked it up this evening and when i lift the hub the shock is moving about 2 mil at the top (the nut at the top of the shock, under the top mount) i removed the suspension and tightened this nut up which solved the problem until i drove it again the knock returned. i am guessing we have sheared two threads on the shock? Need to solve it quickly as I have a trackday at oulton on wednesday.

anyone got any experience with this happening?

forgot to add, its a KW suspension setup
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Old 03-11-2009, 12:09 AM   #2
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following a trackday on saturday the M3 has developed a knocking noise from the front near side suspension. Suspect we hit a curb too hard, anyway jacked it up this evening and when i lift the hub the shock is moving about 2 mil at the top (the nut at the top of the shock, under the top mount) i removed the suspension and tightened this nut up which solved the problem until i drove it again the knock returned. i am guessing we have sheared two threads on the shock? Need to solve it quickly as I have a trackday at oulton on wednesday.

anyone got any experience with this happening?

forgot to add, its a KW suspension setup

Sounds like your shock is goosed, the top mounts are interchangeable, it could be your top mount though, fire it over to me mark ill have a look for you. ,

Ive fitted, removed, refitted my suspension between my csl and m3 about 50 times over the last few weeks i reckon i could do it in my sleep

We may be able to re-cut the thread.
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Old 03-11-2009, 09:20 AM   #3
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Sounds like your shock is goosed, the top mounts are interchangeable, it could be your top mount though, fire it over to me mark ill have a look for you. ,

Ive fitted, removed, refitted my suspension between my csl and m3 about 50 times over the last few weeks i reckon i could do it in my sleep

We may be able to re-cut the thread.
very kind of you mate, where are you?

i was thinking of putting a bigger nut on it, this could hold more thread and solve the problem?
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Old 03-11-2009, 09:24 AM   #4
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Speak to KW - the dampers aren't exactly old!
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Old 03-11-2009, 09:28 AM   #5
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Speak to KW - the dampers aren't exactly old!
less than a year old i think.
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Old 03-11-2009, 09:46 AM   #6
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Fitted in June.
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Old 03-11-2009, 10:10 AM   #7
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Fitted in June.
is it possible to contact KW directly about this? have no idea who supplied them, will PM john and see if has any info.
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Old 03-11-2009, 10:12 AM   #8
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I'm going on the fact that there are pictures of them being fitted mid race meet so assume that they were supplied by John?There may not be a a warranty but you could look to them for some good will if they are indeed broken (need to confirm that first).
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Old 03-11-2009, 10:51 AM   #9
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a picture of the top mount, the nut indicated by the yellow arrow is what keeps coming loose allowing the movement.
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File Type: jpg kw-suspension.jpg (10.6 KB, 41 views)
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Old 03-11-2009, 11:17 AM   #10
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not sure if same with KW but dont you normally see two nuts on top of the strutts to lock them down?
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